EK-D05 RT-Curing Anti-Corrosion Coating

EK-D05

High-temperature anti-corrosion nano-ceramic coating (room-temperature curing)

Room-temperature-curing titanium-dioxide nano-ceramic coating for anti-corrosion duty at -30…600 °C service.

FORM

One-component coating

APPEARANCE

White

CURING

Ambient / 180 · >24 / <0.5 h

Documents

TDS · SDS

The material

How this grade works and where it fits — exact parameters are defined in the TDS.

This product uses room-temperature-curing polysilazane as the film-forming binder, filled with titanium dioxide, phosphates and inorganic silicon powder. The coating withstands temperatures above 600 °C and offers high hardness, a dense waterproof film, resistance to acid and salt-spray corrosion, and resistance to ageing. As a high-temperature coating based on a novel organic–inorganic hybrid system, it combines multiple composite materials, including high-temperature molecular materials, anti-rust fillers, ultrafine powders and an organic polymer dispersion. After curing, the filler particles pack densely within the resin and the finish shows a degree of gloss. The raw materials are primarily ionic compounds; on curing they form covalent bonds with the substrate, and this chemical bonding substantially increases the mechanical strength of the coating.

Typical applications: 1. Electric heaters, boiler components, piping, valves, heat exchangers, radiators; 2. High-temperature devices and high-temperature sensor components; 3. Surfaces of metallurgical equipment, moulds and foundry equipment; 4. Electric heating elements, tanks and enclosures; 5. Small household appliances and kitchenware (burner caps, electric rice cookers), etc.; 6. High-temperature components in the chemical and metallurgical industries.

Choose this grade as the light-coloured, titanium-dioxide counterpart of EK-D04: room-temperature curing, -30…600 °C service — visible or light surfaces without an oven.

Final fit is confirmed during technical review — send your substrate, operating environment and application process, and the team will confirm this grade or point you to a closer one.

Suitable for

Industrial applications within the TDS parameters

Metal, glass, ceramic and stone substrates — per grade

Professional application and curing processes

Not intended for

Consumer or DIY use — industrial B2B supply only

Conditions outside the parameters defined in the TDS

Food-contact or medical use unless explicitly confirmed

Applications

Recommended application areas for this grade, based on its TDS. Application fit is confirmed during technical review.

Technical data

Key values from this grade's TDS. The complete measured data set follows below; the official document is available on request.

PROPERTY

TYPICAL VALUE

NOTES

Solid content

70-85 %

Viscosity

21–26 s

Max service temperature

-30 to 600 °C service

Depends on cure & film build

Curing conditions

Ambient / 180 · >24 / <0.5 h

Per application process

Recommended film thickness

30±5 µm

Shelf life

6 months (storage at 5–30 °C)

Storage conditions apply

Service temperature. Maximum withstand temperature 800 °C; suitable for long-term service at 600 °C; withstands flame and high-temperature gas-flow scouring. The coating's temperature resistance varies with the temperature capability of the substrate. Resistant to hot–cold cycling and thermal shock (note: the product supplied differs according to the substrate).

Basic Coating Data

  • Coating appearance: White — Visual inspection

  • Coating components: Two-component (A:B = 2:1)

  • Mixed density: 1.61–1.72 g/cm³ — Measured

Coating Film Properties

  • Condition in container: Uniform; no lumps or sediment — Visual inspection

  • Mixed colour: White — Visual inspection

  • Mixed viscosity: 21–26 s — GB/T 1723-1993

  • Adhesion: Grade 0 (cross-cut) — GB/T 9286-1998

  • Film hardness: ≥5H — GB/T 6739-2006

  • Neutral salt spray resistance: 30 d: no blistering, no cracking, no rust spots — GB/T 10125-2021

  • Artificial weathering resistance: 30 d: no rusting, no chalking, no cracking, slight discolouration — GB/T 1865-2009

  • Thermal shock test: 600 °C for 1 h with water quenching, four cycles or more: no visible cracking — GB/T 30873-2014

Basic Application Parameters

  • Solids content (%): 70-85

  • Theoretical coverage (m²/kg): 10–15

  • Dry film thickness (µm): 30±5

  • Working time (pot life) (h): 6

  • Thinner: Alkanes, esters, ethers, etc.

  • Flash point (°C): <22 (solvent flash point)

  • Volatility: Low-volatile

  • Curing temperature (°C): Ambient / 180

  • Curing time (h): >24 / <0.5

  • Peak short-term temperature resistance (°C): 800

  • Recommended service temperature (°C): -30 to 600

  • Storage (°C): 0-30

Data above is taken from the manufacturer’s TDS. Request the official document via the documents section below.

Substrates & storage

Compatibility and handling essentials — confirmed per grade in the TDS and SDS.

Suitable substrates

Steel and stainless steel

Aluminium and other metals

Glass and ceramics

Stone and mineral surfaces

Carbon steel, stainless steel, cast iron, aluminium alloys, titanium alloys, high-temperature alloy steels, glass-ceramic panels, ceramics, cement and similar materials are all suitable. Note: the coating formulation differs according to the substrate; within a certain range it can be adjusted to match the substrate and its service conditions.

Storage, packaging & transport

  • Store in accordance with national regulations in a dry, cool, well-ventilated place, away from heat and ignition sources. Keep packaging containers tightly closed and place them with care.

  • Maintain the storage temperature between 5 °C and 30 °C; the shelf life is 6 months.

  • Once opened, reseal containers tightly to store any unused coating.

  • Mixed coating that is not used up cannot be reclaimed; dispose of it in accordance with local regulations.

  • Product past its shelf life may be used only after testing confirms it still conforms.

Packaging

1 kg / 5 kg / 25 kg (grade-dependent)

Transport classification

Per SDS

Application process

General guidance — exact parameters are provided in the TDS and Application Guide.

01

Surface preparation

Clean, degrease and prepare the substrate.

02

Application

Spray, dip or wipe depending on grade.

03

Curing

Cure per the TDS conditions.

04

Quality control

Verify film build and adhesion.

Standard process: Surface cleaning → abrasive roughening → cleaning and blow-off → EK-D05 application → curing

  • Abrasive roughening. Before coating, sand or blast the substrate surface to remove rust, dust, dirt and other contamination adhering to the workpiece. Surface roughening has a major influence on coating performance: Sa2.5 is optimal and St3 with no mill scale is the minimum (GB/T 30790.4-2014), so give this step full attention.

  • Cleaning. Use a dedicated cleaner or degreaser to remove oil, dust and other residues remaining on the roughened surface.

  • Substrate drying. Before coating, ensure the substrate surface is dry and clean.

  • Coating mixing. This is a two-component product: measure out the required quantity at the specified mixing ratio, stir until thoroughly homogeneous, and filter through a 300-mesh screen before use.

  • Coating application. For laboratory spray application, a spray gun with a 1.0 nozzle orifice gives better appearance and uniformity.

  • Curing. After spraying, cure at room temperature: surface-dry in 1 hour, touch-dry in more than 2 hours, through-dry in more than 24 hours. Accelerated heat curing is also possible (hold at 180 °C for 20 minutes).

Note: This is a two-component, room-temperature-curing product; use the mixed coating within 6 hours. During longer breaks in application, clean application tools thoroughly to prevent them from setting up. Application in a single spray pass is recommended, with a dry film thickness not exceeding 50 µm; otherwise film performance will be reduced.

Documents

All documents are provided on request for this specific grade.

TDS

Technical data for this grade.

SDS

Safety data by country & language.

Application Guide

Preparation, application, curing.

Sample

For qualified B2B projects.

Ordering & logistics

Common questions from procurement and engineering teams.

What packaging formats are available?

Standard packaging is 1 kg, 5 kg and 25 kg containers, grade-dependent. Other formats, minimum order quantity, lead times, shipping terms and stock availability are confirmed on request.

What is the minimum order quantity for this product?

MOQ depends on the packaging format — confirmed by our team for your grade and volume.

What happens after I send an inquiry?

Our technical team reviews your requirement and responds with a recommendation, the relevant documents and next steps.

How do I get a quotation?

Include your estimated volume and application in the inquiry — a quotation follows the technical review.

How is the product shipped?

Packaging, transport classification and shipping details are provided per SDS — request packaging and shipping information with your inquiry.