EK-D07 Insulating Blue Film

EK-D07

Insulating anti-corrosion blue film

High-temperature resistant insulating anti-corrosion blue film with room-temperature curing.

FORM

One-component coating

APPEARANCE

Blue / black / gray / army green

CURING

Room temperature / 180 °C · >24 / <0.5 h

Documents

TDS · SDS

The material

How this grade works and where it fits — exact parameters are defined in the TDS.

This product uses polysilazane as the film-forming material and can be cured either at room temperature or with heat. With a dielectric strength of ≥10⁵ V/mm, it can serve long-term in 400–500 °C environments without cracking, flaking or discoloration. Pencil hardness ≥5H; the coating offers excellent abrasion resistance, puncture resistance, dense waterproofing, salt-spray corrosion resistance, resistance to chemical media and aging resistance. On curing it forms covalent bonds with the substrate; this chemical bonding greatly increases the mechanical strength of the coating.

Application areas: (1) insulating and voltage-withstanding installations of all kinds, electric motors, electrolysis, flooring, energy storage, batteries, electric furnaces; (2) electromagnetic induction, aerospace equipment, military equipment, high-tech equipment; (3) electric heating equipment, power equipment, substations, converter stations, electrical systems; (4) heat-generating installations, optoelectronic installations, thermal-energy equipment and related fields.

Choose this grade when you want the insulating system colour-coded: the blue-film version with ≥10⁵ V/mm and -30…500 °C service makes coverage visually checkable.

Final fit is confirmed during technical review — send your substrate, operating environment and application process, and the team will confirm this grade or point you to a closer one.

Suitable for

Industrial applications within the TDS parameters

Metal, glass, ceramic and stone substrates — per grade

Professional application and curing processes

Not intended for

Consumer or DIY use — industrial B2B supply only

Conditions outside the parameters defined in the TDS

Food-contact or medical use unless explicitly confirmed

Applications

Recommended application areas for this grade, based on its TDS. Application fit is confirmed during technical review.

Technical data

Key values from this grade's TDS. The complete measured data set follows below; the official document is available on request.

PROPERTY

TYPICAL VALUE

NOTES

Solid content

45–60 %

Viscosity

23–27 s

Max service temperature

-30 to 500 °C service · 800 °C peak

Depends on cure & film build

Curing conditions

Room temperature / 180 °C · >24 / <0.5 h

Per application process

Recommended film thickness

50–120 µm

Shelf life

6 months (storage at 10–30 °C)

Storage conditions apply

Service temperature. Maximum withstand temperature 800 °C; suitable for long-term service at 400–500 °C; withstands short-term direct impingement by flame or high-temperature gas flow. The temperature resistance of the coating varies with the temperature capability of the substrate (note: product performance differs depending on the substrate).

Basic Coating Data

  • Coating appearance: Blue / black / gray / army green — Visual inspection

  • Coating components: Two-component

  • Mixed density: 1.75–1.90 g/cm³ — Measured

Coating Film Properties

  • Condition in container: Uniform, free of lumps and sediment — Visual inspection

  • Mixed color: Blue / black / gray / army green (adjustable to requirements) — Visual inspection

  • Mixed viscosity: 23–27 s — GB/T 1723-1993

  • Adhesion: Grade 0 (cross-cut) — GB/T 9286-1998

  • Coating film hardness: ≥5H — GB/T 6739-2006

  • Dielectric strength: ≥10⁵ V/mm — ASTM-D149

  • Resistivity: ≥10¹³ Ωm — GB/T 35856-2018

  • Aging resistance: 30 d: no rusting, no chalking, no cracking, slight discoloration — GB/T 1865-2009

  • Neutral salt spray resistance: 30 d: no blistering, no cracks, no rust spots — GB/T 10125-2021

  • Thermal shock test: 500 °C for 1 h, water-quench method, five cycles or more: no visible cracking — GB/T 30873-2014

Basic Application Parameters

  • Coating solids content (%): 45–60

  • Theoretical coverage (m²/kg): 5–12

  • Dry film thickness (µm): 50–120

  • Working time (pot life) (h): 4

  • Thinner: Alkanes, esters, ethers, etc.

  • Flash point (°C): <22 (solvent flash point)

  • Volatility: Solvent evaporates readily

  • Curing temperature (°C): Room temperature / 180 °C

  • Curing time (h): >24 / <0.5

  • Maximum transient temperature resistance (°C): 800

  • Recommended service temperature (°C): -30 to 500

  • Warehouse storage (°C): 10–30

Data above is taken from the manufacturer’s TDS. Request the official document via the documents section below.

Substrates & storage

Compatibility and handling essentials — confirmed per grade in the TDS and SDS.

Suitable substrates

Steel and stainless steel

Aluminium and other metals

Glass and ceramics

Stone and mineral surfaces

Aluminum plate, carbon steel, stainless steel, cast iron, aluminum alloy, titanium alloy, high-temperature alloy steel and other materials are all suitable. Note: the coating formulation differs for different substrates; within a certain range it can be adjusted and matched to the substrate and its service conditions.

Storage, packaging & transport

  • Store in accordance with national regulations, in a dry, cool and well-ventilated environment away from heat sources and open flames. Packaging containers must be kept tightly closed and placed with care.

  • Maintain the storage temperature between 10 °C and 30 °C; the shelf life is 6 months.

  • Coating that has been opened but not used up must be resealed under the container lid and stored sealed.

  • Mixed coating that is not used up cannot be reclaimed; dispose of it in accordance with local regulations.

  • Product past its shelf life may be used only after testing confirms it is still acceptable.

Packaging

1 kg / 5 kg / 25 kg (grade-dependent)

Transport classification

Per SDS

Application process

General guidance — exact parameters are provided in the TDS and Application Guide.

01

Surface preparation

Clean, degrease and prepare the substrate.

02

Application

Spray, dip or wipe depending on grade.

03

Curing

Cure per the TDS conditions.

04

Quality control

Verify film build and adhesion.

Standard process: Surface cleaning → Abrasive roughening → Cleaning and blow-off → Spray/blade coating → Curing

  • Abrasive roughening. Before coating, sand or grit-blast the substrate surface to remove rust, dust, dirt and other matter adhering to the workpiece surface. Roughening strongly affects coating performance — Sa2.5 is optimal and St3 with no mill scale is the minimum (GB/T 30790.4-2014) — so give this step full attention.

  • Cleaning. Use a dedicated cleaning agent or degreaser to remove oil, dust and other residues remaining on the roughened surface.

  • Substrate drying. Before coating, ensure the substrate surface is dry and clean.

  • Coating mixing. This is a two-component product: take an appropriate amount of coating at the specified mixing ratio, stir until thoroughly and uniformly mixed, and filter through a 180-mesh screen before use.

  • Coating application. For laboratory spray application, a spray gun with a 1.0 nozzle orifice gives better appearance and uniformity.

  • Curing. After spraying, for room-temperature curing allow 1 hour to surface-dry, more than 2 hours to touch-dry and more than 24 hours to dry through; rapid heat curing is also possible (hold at 180 °C for 30 minutes).

Note: This product is a two-component self-curing product; use the mixed coating within 4 hours. For longer application intervals, clean application tools promptly to prevent them from setting solid. The recommended interval between successive spray passes is 5–8 minutes, with each pass below 40 µm thick.

Documents

All documents are provided on request for this specific grade.

TDS

Technical data for this grade.

SDS

Safety data by country & language.

Application Guide

Preparation, application, curing.

Sample

For qualified B2B projects.

Ordering & logistics

Common questions from procurement and engineering teams.

What packaging formats are available?

Standard packaging is 1 kg, 5 kg and 25 kg containers, grade-dependent. Other formats, minimum order quantity, lead times, shipping terms and stock availability are confirmed on request.

What is the minimum order quantity for this product?

MOQ depends on the packaging format — confirmed by our team for your grade and volume.

What happens after I send an inquiry?

Our technical team reviews your requirement and responds with a recommendation, the relevant documents and next steps.

How do I get a quotation?

Include your estimated volume and application in the inquiry — a quotation follows the technical review.

How is the product shipped?

Packaging, transport classification and shipping details are provided per SDS — request packaging and shipping information with your inquiry.